Lego koostamisjuhis (0)

Overview

Cover
Revision
Assembly

Sheet 1: Cover

Process Work Instruction Cover Page Sievi - Finland
DOCUMENT TYPE : Work Instruction
PRODUCT NAME : Lego
PART NAME : Digger
PART NUMBER : 123456
DOCUMENT NUMBER : xxx- xxxx -xxx
REVISION : 01
DATE ORIGINATED : 7.10.2009
DATE OF CURRENT REVISION : 7.10.2009
ORIGINATOR : Sami Tervo
APPROVED BY : Heikki Kivistö

Sheet 2: Revision

Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. Sami Tervo 7.10.2009 7.10.2009 Process Work Instruction Revision Page Sievi - Finland
Current Revision Date of Revision Cause of Revision Person Revisiing
0x 7.10.2009 Initial Release Sami Tervo

Sheet 3: Assembly

Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1pc Black bottom part, 12 studs
1pc Black top part, 8 studs
TQC
Check number of "studs" in Black top part
WORK CONTENT
1. Press black top part to black bottom part
VERIFY
Check that there is no joint between parts
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
3pcs Grey Axel
1pc Yellow bumber
TQC
Check that axel heads are not defected
WORK CONTENT
2. Press Yellow bumber to black bottom part from above
3. Press Grey axels (3pcs) to black bottom part from beneath
VERIFY
Check that axels are aligned to bottom part
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1 pc Yellow bumber
1pc Grey grill
2 pcs Grey cylinder
2 pcs Red light
TQC
Check that lights have no scratches
WORK CONTENT
4. Push grey cylinders (2pcs) to yellow bumber
5. Push grey grill to cylinders
6. Push red lights to ends of yellow bumber
VERIFY
Check that lights slope towards ends of bumber
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1pc Rear bumber assy
1pc Front plate
TQC
Check assembly of rear bumber
WORK CONTENT
7. Push rear bumber assy to black bottom part from abowe
8. Push Front plate to fron bumber from front
VERIFY
Check that front panel is straight
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1 pc Yellow top panel
6 pcs Wheel
1 pc Rotation panel
1 pc Grey top panel
TQC
Check that rotation panel rotates smoothly
WORK CONTENT
9. Push yellow top panel to lower frame assy, front of frame
10. Push rotation part to middle of lower frame assy from abowe
11. Push grey top panel to lower frame assy, rear of frame
12. Push wheels to end of each axel (6pcs)
VERIFY
Check that all wheels are locked to axels
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
2 pcs Yellow upper frame part (8 studs)
TQC
Check number of studs
WORK CONTENT
13. Attach Yellow frame parts to each others as shown
VERIFY
Check that part is "T-shaped"
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1 pc Yellow wing part
4 pcs Yellow periscope part
TQC
Check that both ends of wing part have angle
WORK CONTENT
14. Push wing part to yellow frame part from top
15. Push periscope parts (4pcs) to wing part from top
VERIFY
Check that holes in periscope parts point sideways
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
2 pcs Yellow corner part
2 pcs Grey grill
4 pcs Yellow small part (1 stud)
2 pcs Yellow medium part (2studs)
TQC
Check that Radius of corner parts are equal
WORK CONTENT
16. Push yellow medium part to corner part
17. Push yellow small parts to both ends of corner parts
18. Push grey grill to corner parts
Make two pieces
VERIFY
Check that all small yellow parts are in place
Product name Part name Part number
Lego Digger 123456
Document number Document type Revision
xxx-xxxx-xxx Work Instruction 01
Originator Date originated Date of current rev.
... 7.10.2009 7.10.2009
Materials
2 pcs Engine cover pre assy
1 pc Yellow medium part (2 studs)
1pc Grey bending joint
TQC
Check that engine cover assy's are correctly assembled
WORK CONTENT
19. Push engine cover pre assies to periscope parts from both sides (2pcs)
20. Push yellow medium part to it's place according to picture
21. push grey joint part to front end of frame
VERIFY
Check that engine covers are joint well on behind
Product name Part name Part number
Lego Digger 123456
Document number Document type Revision
xxx-xxxx-xxx Work Instruction 01
Originator Date originated Date of current rev.
... 7.10.2009 7.10.2009
Materials
1 pc Yellow medium large panel (4 studs)
1 pc Yellow medium panel (2 studs)
1 pc Yellow small block
TQC
Check parts visually for scratches
WORK CONTENT
22. Push yellow medium large panel to frame assy on top of bending joint part
23. Push yellow medium panel on top of previous
24. push yellow small block next to bending joint part (see picture)
VERIFY
Check that top of frame is on same level
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
2 pcs Small yellow slope part
1 pc yellow cabin base
TQC
Check angle of slopes
WORK CONTENT
25. Push yellow slope parts (2pcs) above bending joint part
26. Push yellow cabin base next to slope parts
VERIFY
Check that cabin parts holes point forward from frame
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1 pc Yellow wing part
1pc Windshield
1 pc Black exhaust part
1pc Yellow cabin roof
TQC
Check that windshield has no scratches
WORK CONTENT
27. Push yellow wing part on top of frame, behind yellow cabin part
28. Push black exhaust part on top of right engine cover
29. Install windshield to yellow cabin part from front
30. Install cabin top from above
VERIFY
Check that exhaust is on right side and on top of engine
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1 pc Yellow long part (4studs)
2 pcs Grey bending joint part
1 pc Black hydraulic cylinder
TQC
Check that hydraulic cylinder bends 180'
WORK CONTENT
31. Push black hydraulic cylinder on other end of Yellow longa part
32. Put grey bending parts below long yellow part (2pcs)
VERIFY
Check that all parts are firmly attached
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1 pc Yellow bending joint part
1 pc Greu bending joint part
TQC
Check that end of yellow part is not broken
WORK CONTENT
33. Attach parts to each others, yellow on top
VERIFY
Check that yellow part is on top
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1 pc Short crane pre-assy
1 pc Long crane pre-assy
TQC
Check that yellow parts are on top on both crane assemblies
WORK CONTENT
34. Attach short crane assy to long crane assy
35. Attach Crane assy to frame
VERIFY
Check that parts are well attached by moving crane's joints
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
2 pcs Yellow corner part
1 pc Grey bending joint
1 pc Yellow edge part
TQC
Check that Radius of corner parts are equal
WORK CONTENT
36. Attach corner parts to grey bending part from below
37. Attach yellow edge part to corner parts from below
VERIFY
Check that edge of edge part is "inside" the shovel
Product name Part name Part number
Lego Digger 123456 Document number Document type Revision xxx-xxxx-xxx Work Instruction 01 Originator Date originated Date of current rev. ... 7.10.2009 7.10.2009
Materials
1 pc Pre-assembled shovel
1 pc Pre-assembled upper frame
1 pc Pre-assembled lower frame
TQC
Check that all wheels spin
WORK CONTENT
38. Fix the shovel to Crane
39. Fix assembled frame to rotation part in lower frame assy
VERIFY
Check that upper frame rotates freely in rotation part